PXe-AC/DC Series AC-DC & DC-AC Static Power Converters

Industrial static power conversion between AC and DC electrical systems, from regulated DC supplies to 50Hz, 60Hz and 400Hz AC outputs.

The PXe-AC/DC Series provides industrial static power conversion between AC and DC electrical systems. Two distinct converter types are available within the family: PXe-AC-DC systems convert an AC supply into a controlled DC output, while PXe-DC-AC systems generate a regulated AC supply from an available DC source.

PXe-AC-DC converters cover applications ranging from low-voltage high-current test systems through to high-voltage industrial DC supplies. Output voltage and current are selected around the connected equipment, with constant-voltage and constant-current operation available on appropriate configurations.

PXe-DC-AC converters are configured around the available battery, rectifier or DC bus and the AC power required by the connected load. Single-phase and three-phase outputs can be supplied at 50Hz, 60Hz or 400Hz, including industrial, transport and aerospace voltage arrangements.

Each converter is specified for one conversion direction. The combined PXe-AC/DC Series page brings the two related product families together but does not imply that a standard unit operates reversibly between AC and DC.

AC-DC & DC-AC Power Conversion Technical Highlights

AC-to-DC or DC-to-AC Power Conversion
Two dedicated converter platforms cover conversion in either direction. PXe-AC-DC systems provide controlled DC power from an AC source, while PXe-DC-AC systems generate regulated AC power from a DC supply.

Wide Voltage, Current and Power Capability
AC-to-DC configurations range from low-voltage high-current systems through to DC outputs up to 1200V and engineered power ratings up to 480kW. DC-to-AC systems can be configured around a wide range of battery and industrial DC bus voltages.

50Hz, 60Hz and 400Hz AC Output Options
PXe-DC-AC systems can provide fixed-frequency single-phase or three-phase AC output at 50Hz, 60Hz or 400Hz, with voltage and phase arrangement selected for the connected equipment.

Application-Based Source and Load Sizing
Converter selection considers the complete electrical system rather than nominal power alone. DC source limits, cable voltage drop, high-current connections, motor starting requirements and peak load characteristics can all affect the final system rating.

Local Monitoring and Remote Integration
Front-panel monitoring is provided according to the selected converter, with remote communication and control options available for laboratory, production, industrial and automated installations.

The PXe-AC/DC Series contains two separate static power-conversion platforms. The first selection is therefore the required direction of conversion, based on the available electrical source and the output required by the connected equipment.

Conversion Selection

Converter Series Input Output Typical Requirement
PXe-AC-DC Single-phase or three-phase AC Controlled DC voltage and current Industrial DC supply, testing, high-current or high-voltage DC applications
PXe-DC-AC Battery, rectifier or DC bus Single-phase or three-phase AC 50Hz, 60Hz or 400Hz AC power from a DC source

PXe-AC-DC Configuration

PXe-AC-DC converters are configured around the available AC supply, required DC voltage, required current and connected load.
Single-phase input can be used for selected lower-power systems. Higher-power and high-current converters generally use a three-phase AC supply.

Parameter Available Configuration
Input Phase Single-phase on selected lower-power models or three-phase for higher ratings
Typical AC Input 220/230V single-phase or 380/400V three-phase, with alternative supplies available
Input Frequency 50Hz or 60Hz
DC Output Voltage Application-specific, including low-voltage outputs and standard ranges up to 1200V DC
DC Output Current Selected according to output voltage, continuous current and duty cycle
Operating Modes Constant voltage and constant current on applicable configurations
Construction Rack-mounted or floor-standing according to voltage, current and power rating

Typical AC-to-DC Configurations

Model DC Output Power Typical Application
PXe-AC-DC-30-100 30V / 100A 3kW Component, DC motor and industrial equipment testing
PXe-AC-DC-30-500 30V / 500A 15kW High-current component and assembly testing
PXe-AC-DC-30-1000 30V / 1000A 30kW Busbar, cable and high-current testing
PXe-AC-DC-600-100 600V / 100A 60kW High-voltage DC systems and power electronics
PXe-AC-DC-1200-100 1200V / 100A 120kW High-voltage industrial and specialist DC systems
PXe-AC-DC-6-5000 0-6V / 0-5000A 30kW Very-high-current injection, shunt, sensor and busbar testing

High-Current DC Installation

Low-voltage high-current systems require the complete DC output circuit to be considered during specification.
Typical DC-to-AC Configurations

Cable and busbar resistance, connection resistance, output cable length and conductor cross-section can materially reduce the voltage available at the load. For high-current applications, PX Electronics can review the proposed cable arrangement and permissible voltage drop as part of system selection.
Line voltage drop compensation or remote voltage sensing can also be considered where the required voltage needs to be maintained at the connected load rather than only at the converter output terminals.

PXe-DC-AC Configuration

PXe-DC-AC converters are configured around the available DC source and the AC supply required by the connected equipment.
The nominal DC voltage alone is not always sufficient for converter selection. Battery and transport systems can operate across a relatively wide voltage range, so the minimum and maximum DC operating voltages should be confirmed together with the available source current.

Parameter Available Configuration
DC Input Configured around the nominal, minimum and maximum voltage of the DC source
Typical Nominal Inputs 24/28V, 48V, 110/125V, 220V, 270V, 440V, 600V or 750V DC
AC Output Phase Single-phase or three-phase, with neutral where required
AC Output Voltage Configured for the connected equipment, including 115/200V, 120/208V and standard industrial AC voltages
Output Frequency 50Hz, 60Hz or 400Hz
Output Connection Single-phase, three-phase three-wire or three-phase four-wire with neutral
Construction Rack-mounted, mobile or floor-standing according to power rating and DC input current

DC Source and Input Current Assessment

For a given AC output power, lower DC input voltages require higher DC input current. This affects cable size, protective devices, connectors, cooling and the practical maximum converter rating.
Battery applications should be assessed at the minimum expected DC voltage, as this is normally where the converter draws its highest input current.
The nominal, minimum and maximum DC voltage together with the continuous and short-duration current available from the source should therefore be provided when specifying a PXe-DC-AC converter.