PXe-AC-DC Series DC Output Static Converters

PXe-1-60-0000-AC-DC

PX Electronics PXe-AC-DC Series static power converters convert an available single-phase or three-phase AC supply into controlled DC output. Systems can be configured for low-voltage high-current duties, higher-voltage DC systems and industrial applications requiring regulated voltage or current.

The range uses PWM switching technology and supports constant-voltage and constant-current operation. Output voltage, current and power rating are selected around the connected equipment, test requirement and available AC input supply.

Standard configurations cover outputs from low-voltage high-current supplies through to DC voltages of 1200V and higher-power systems up to 480kW. A defined example is the PXe-AC-DC-6-5000, providing adjustable output from 0 to 6V DC and 0 to 5000A, with a 30kW rating.

Technical Highlights for AC-to-DC Power Conversion

Regulated DC Power Control
Converts 50Hz or 60Hz AC input into controlled DC output, with constant-voltage and constant-current operating modes to suit changing load conditions.

Low-Voltage, High-Current Capability
Configurations are available for current injection, busbar testing, current sensor testing, contactors, DC motors and other applications requiring substantial current at relatively low voltage.

High-Voltage & High-Power Configurations
Output voltages are available up to 1200V DC, with system ratings extending from compact lower-power units to engineered AC-to-DC converters up to 480kW.

Adjustable Limits & Built-In Protection
Programmable voltage and current limits help protect both the converter and connected equipment, supported by overvoltage, overcurrent, overtemperature and short-circuit protection.

Local Monitoring & Remote Integration
Digital indication provides voltage, current, power, and operating information depending on configuration, with optional RS232, RS485, and Modbus communications for PLC, computer, and automated-system integration.

PXe-AC-DC Series Configurations

PXe-AC-DC Series converters are configured around the available AC input, required DC voltage and current, load type, duty cycle and control requirements.

Single-phase input is available on selected lower-power models. Larger systems generally use a three-phase input to reduce the current carried by each incoming phase.

Available Configurations

Parameter Available Configuration
Input Phase Single-phase on selected lower-power models or three-phase four-wire for higher ratings
Input Voltage Typically 220V single-phase or 380/400V three-phase, with ±10% input tolerance
Input Frequency 50Hz or 60Hz
DC Output Voltage Configured to suit the application, including low-voltage outputs and standard ranges up to 1200V DC
DC Output Current Selected according to the required continuous current, peak current and duty cycle
Power Rating Lower-power rack systems through to engineered floor-standing systems rated up to 480kW
Operating Modes Constant voltage and constant current
Control Front-panel operation with optional RS232, RS485 or Modbus communication
Construction Rack-mounted or floor-standing, depending on voltage, current and power rating
Cooling Forced-air cooling using exhaust fans

Popular Configurations

The configurations below show representative combinations from the wider PXe-AC-DC Series. Alternative voltage and current ratings can be supplied following technical review.

Model DC Output Power Typical Application
PXe-AC-DC-30-100 30V / 100A 3kW Component testing, DC motors and lower-current industrial loads
PXe-AC-DC-30-200 30V / 200A 6kW Current sensor, contactor and cable testing
PXe-AC-DC-30-500 30V / 500A 15kW High-current component testing and industrial DC systems
PXe-AC-DC-30-1000 30V / 1000A 30kW Busbar, cable and high-current assembly testing
PXe-AC-DC-60-100 60V / 100A 6kW DC machinery, control equipment and development systems
PXe-AC-DC-60-250 60V / 250A 15kW Industrial testing and higher-current DC loads
PXe-AC-DC-100-150 100V / 150A 15kW Industrial controls, DC motors and power electronics
PXe-AC-DC-150-200 150V / 200A 30kW Higher-voltage machinery and DC system validation
PXe-AC-DC-300-100 300V / 100A 30kW Industrial DC buses and high-voltage equipment testing
PXe-AC-DC-600-100 600V / 100A 60kW High-voltage DC systems and power electronics development
PXe-AC-DC-1200-100 1200V / 100A 120kW High-voltage industrial and specialist DC installations
PXe-AC-DC-6-5000 0 to 6V / 0 to 5000A 30kW Very-high-current injection, busbar, shunt and sensor testing

The listed model format uses the DC output voltage followed by the maximum output current. Availability, dimensions and input requirements are confirmed for each configuration.

High-Current Installation Considerations

For low-voltage high-current systems, the complete output circuit must be considered. Cable resistance, busbar resistance, contact resistance and connection quality can materially reduce the voltage available at the load.

PX will normally review:

  • Required voltage at the equipment
  • Continuous and peak current
  • Output cable length
  • Cable or busbar cross-section
  • Permitted voltage drop
  • Terminal and connector arrangement
  • Duty cycle
  • Cooling requirement
  • Load isolation
  • Protective bonding and earthing

Remote sensing may be considered where accurate voltage is required at the load rather than only at the converter terminals, subject to the selected design.